Located in Colorado
2017 South US HWY 287
Berthoud, CO 80513
2017 South US HWY 287
Berthoud, CO 80513
CA160 Kit ERV System 5" Kit - 900-1200 sqft
Brand:
Zehnder
Product Code:
9595-CA160-Kit2
The Zehnder ComfoAir CA160 Complete ERV Kit is a high-efficiency ventilation solution designed for small homes and commercial spaces up to 1000 sq.ft.. This compact 5-inch system delivers balanced indoor air quality, recovering heat and moisture to ensure comfort and energy savings. Perfect for tight spaces, the CA160 kit includes all components for a seamless installation. The kit includes all essential components for a complete setup, covering ventilation, controls, ducting, and filtration.
Price:
$6,980.15
CA160 Energy Recovery Ventilation System Parts List
Detailed Parts List - CA160 Energy Recovery Ventilation System 5"
Contains the ERV unit, and the preheating component. The ERV unit should be installed in conditioned space, which could include a crawl space or an attic. Please verify unit orientation before completing order.
| Article No. | Description | Quantity |
|---|---|---|
| 9595-01 | CA160 ERV VV | 1 |
The ComfoSense Controller is a wall mounted control unit that gives the user access to the system's functions. These systems are designed to replace the bathroom exhaust fans and includes the booster switches. Additional sensors are available such as humidity and CO2 sensors.
| Article No. | Description | Quantity |
|---|---|---|
| 9257-01 | Control-Comfosense-CA | 1 |
| 9556-00 | Comp-Bath Boost Switch-Wired | 1 |
The exterior grills need to be at least 10 feet apart, 2 feet above grade, and accessible for seasonal cleaning. The sticks are 1 meter long and the bends come in 45-degrees. The quantities listed in our standard package are estimates and may need adjustment based on your building's layout.
| Article No. | Description | Quantity |
|---|---|---|
| 9628-00 | Duct-ComfoPipe-125mm-1m (Measure) | 10 |
| 9629-00 | Duct-ComfoPipe-125mm-45º (Measure) | 8 |
| 9630-00 | Duct-ComfoPipe-125mm-Directional Coupler (Measure) | 2 |
| 9411-00 | Duct-Exterior Grill-5in | 2 |
Manifolds can be mounted on the unit itself, on the ceiling, behind drywall, or branched down away from the unit to make the 3-inch tube runs shorter. The systems are designed to have an equal number of supply and exhaust runs.
| Article No. | Description | Quantity |
|---|---|---|
| 9353-00 | ComfoWell-End Plate-2x2-125mm | 2 |
| 9439-00 | ComfoWell-Silencer-2x2 | 2 |
| 9587-00 | ComfoWell-Manifold-2x2-T | 2 |
Contains the 3-inch ducting from the manifolds to the rooms, o-rings, couplers, and marking tags. Three-inch runs fit in 2x4 walls and connect to room registers. Shortest duct runs are always best, but typical designs can have runs up to 60 or 70 feet. The kits assume average duct lengths of 40 feet. This entire section is necessary for rough in. Please measure installation areas to verify quantities needed.
| Article No. | Description | Quantity |
|---|---|---|
| 9272-00 | Duct-ComfoTube 75-162.5ft (Measure) | 4 |
| 9274-00 | Duct-O Ring-ComfoTube 75 | 20 |
| 9273-00 | Duct-Coupling-ComfoTube 75 | 2 |
| 9511-00 | Duct-Marking Tags-ComfoTube-10R/10B | 1 |
Contains register boxes for indvidual rooms. This entire section is necessary for rough in.
| Article No. | Description | Quantity |
|---|---|---|
| 9789-00 | Register-Round-2x1 | 4 |
Contains register covers for the supply and exhaust locations. These systems exhaust from bathrooms and the kitchen, and supply to the bedrooms and common spaces.
| Article No. | Description | Quantity |
|---|---|---|
| 9609-00 | Diffuser-Round-Supply-Luna | 2 |
| 9764-00 | Diffuser-Round-Extract-Luna | 2 |
Contains five of each: Extract air: G4 (MERV 7-8) ~ Outdoor air: F7 (MERV 13)
| Article No. | Description | Quantity |
|---|---|---|
| 9425-00 | Filter-CA-160-G4 | 5 |
| 9426-00 | Filter-CA-160-F7 | 5 |
Important: Measure Before Installation
To ensure proper installation of your CA160 Energy Recovery Ventilation System, accurate measurement of your specific installation requirements is essential. The quantities listed in our standard package are estimates and may need adjustment based on your building's layout.
⚠️ Please Note: The standard package includes estimated quantities of ComfoPipe components. You may need additional components based on your specific installation requirements.
Measurement Steps:
-
Determine the exact locations for your intake and exhaust connections
-
Measure the total straight line distance needed for all ComfoPipe runs
-
Count the number of turns required and determine the angles needed
-
Add approximately 10% extra length to account for cutting waste and adjustments
💡 Tip: For most installations, you'll need additional ComfoPipe sections beyond the standard package. One meter sections can be easily cut to your exact specifications.
Standard Package Components:
SKU |
Description |
Quantity |
|---|---|---|
9628-00 |
Duct-ComfoPipe-125mm-1m |
10 |
9629-00 |
Duct-ComfoPipe-125mm-45º |
8 |
9630-00 |
Duct-ComfoPipe-125mm-Directional Coupler |
2 |
How to Adjust Your Order:
After measuring your specific requirements, you may need to add additional components to your cart:
-
For additional straight runs: Add more "Duct-ComfoPipe-125mm-1m" units
-
For additional turns: Add more "Duct-ComfoPipe-125mm-45º" units
-
For additional directional couplers: Add more "Duct-ComfoPipe-125mm-Directional Coupler" units
Add Additional ComfoPipe Components Add Additional ComfoPipe 45º Add Additional Directional Coupler
If you need assistance with calculating the correct quantities for your installation, please contact our technical support team.
ComfoFresh Ducting: Accurate Measurement Required
The ComfoFresh Ducting system connects your ComfoWell manifold to the individual room terminals. Proper measurement of your specific requirements is crucial for a successful installation.
⚠️ Important: The standard package includes 2 rolls (162.5ft each) of ComfoTube 75 ducting. You must verify if this quantity is sufficient for your specific building layout before proceeding with installation.
How to Calculate Required Ducting:
-
Map out the precise location of each supply and exhaust terminal
-
Measure the path from each terminal to the ComfoWell manifold
-
Account for bends and routing around obstacles (add 1ft per bend)
-
Sum all paths to determine total required length
-
Add 15% extra for cutting waste and potential route changes
💡 Pro Tip: Keep ducting runs as short and straight as possible. Each 10 feet of additional duct length or bend creates resistance that can reduce airflow efficiency.
Standard Package Component:
Article No. |
Description |
Quantity |
Unit Price |
Total |
|---|---|---|---|---|
9272-00 |
Duct-ComfoTube 75-162.5ft |
2 |
$374.00 |
$748.00 |
Common Installation Scenarios:
Home Size |
Typical Rooms |
Estimated Ducting |
Rolls Needed |
|---|---|---|---|
Small (<1500 sq ft) |
6-8 terminals |
180-240 ft |
2 rolls |
Medium (1500-2500 sq ft) |
8-12 terminals |
280-360 ft |
3 rolls |
Large (2500+ sq ft) |
12+ terminals |
380+ ft |
3+ rolls |
Need Additional Ducting?
Based on your measurements, if you require additional ComfoTube ducting:
-
Each roll contains 162.5 feet of flexible ducting
-
Additional O-rings (item 9274-00) may be needed for connections
-
Consider ordering extra coupling pieces (item 9273-00) for longer runs
Add Additional ComfoTube
For assistance with calculating your specific ducting requirements, please contact our ventilation design specialists at.
There are no reviews for this product.
5" 125mm Exterior Wall Grill
Price: $136.50
5" Duct ComfoPipe 125mm 1m
Price: $21.00
5" Duct-ComfoPipe-125mm-Directional Coupler
Price: $7.35
